Dyers require little maintenance, but a little attention will go a long way to race performance. Below is an overview of annual love you'll want to show your boat to be as fast as possible on the water.
Soap and water. Clean the hull thoroughly.
Look for holes and flaws. If your hull is gel coat, youâll be doing gel repair. If your hull is painted, youâll be doing paint touchup. I donât have a lot of paint experience.
Here is the gel coat routine:
Sand (320 grit) the areas you are going to repair. This grit will create enough roughness for your repair to stick.
If youâve got a huge hole or crack, use a micro balloon filler to make a putty. Donât use MarineTex if you can help it. It has different hardness from gel coat so it is hard to get an even finish.
Use a small implement (chopstick or even a toothpick) to be sure that the gel coat gets all the way into the crack (no bubbles). Overfill.
Let your repairs dry fully. (You may want to start the day with points B-D belowâthen turn the boat on its stomach and do your repairs.)
Check the back corner and the front joint. These are the places that rot first. Look also at the joint in the middle of the side where rail pieces are fitted togetherâit also rots. If you find anything soft or cracked get a good wood filler and work it into the damage. You can sand it and varnish after it dries. Youâll get an extra season out of your rails.
Lightly sand the rails. 220 grit wonât clog up too quickly, but donât try to sand off varnishâyou just want roughness so the new varnish will stick.
Varnish the top and sides.
Be sure you varnish the underside of the rail. A little extra varnish will seal the underside and make sure water doesnât seep in.
Some people do two coats (with a very light sanding in between). This is great if you have time. Some people worry about runs, color changes, etc. IMHO, these donât affect speed, so who care
Check your stays. Make sure there are no frays in the wires. Especially look around the âhoundsâ where the stays attach to the mast. Tape any sharp points.
If your stays were too short (common), you may want to replace them with longer ones. We sail with loose stays.
Make sure your forestay clip (assuming you have an adjustable forestay) is covered or otherwise âsafe.â (See the class rules on this.)
Check your main halyard for fray. Make sure your outhaul and main sheet are in good shape. Make sure the click on your outhaul is covered or otherwise safe (see above).
This is good time to look at things like your windex (you can use a snap on around the base of the mast), telltales (have them on your side stays), and make sure you have a good tie on the cotter pins for your thole pins.
If you had trouble last season getting the right setting on your thole pin, you can drill an extra hole through the pin.
Check your traveler. Make sure it is not frayed. Measure it and set it at the minimum allowed length.
Tighten all the bolts in the rails. Easy to do if your rails are fixed with barrel nuts. Requires a hammer and peen if you have copper fasteners.
Tighten the bolts that attach the seats to the rails.
Tighten your mast base (if you have one). You want no movement in this part.
If you donât have corner brackets on the back corners, put them in. Through bolt these and through bolt all the seat connections to the rails. Make sure you put varnish into any holes you drill to seal them.
Put lube on your center board trunk and into the bolt holes. You want seal things up nicely. The lube on the washer also makes your board move smoothly.
Open up the back seat wall. Check to be sure the wall that seals to the back seat is tight. It attaches to a leg that runs from the back seat to the bottom. Make sure that the wall is well attached to the seat and the legâthis adds stiffness. Check the through bolts that hold the rudder fittings. If youâve seen leaks, take off the fittings, put in some liquid rubber seal, and put the fittings back on. If you donât have through bolts, considering changing to them as they will hold better.
Check to be sure you have enough floatation and that it is well attached. You should have floatation both in the back and under the front seat.
Make sure that the step under the front seat fits tightly against the bottom. You canât glue or otherwise attach the step to the bottom, but you can add a shim under the step to make this fit tight.
Look at the rest under the main seat that engages with the centerboard trunk. You are allowed to extend this rest so that it grips the trunk. Extend it if you are having trouble with the centerboard trunk wandering around when you roll tack.
Make sure your rudder pintle is tight. Having this drop out is a good way to end your sailing day!
If your seats arenât tight against the rails, you can bend the seat knees, move the holes on the seats, or shim the seats. Note that you canât attach shims to the railsâonly to the seats.
Check the attachment of your bow dodger (if you have one). I bolted through the hull (with some sealant). It works better than screwing hooks into the rail.
Assuming your blades are painted, sand both lightly. 400 grit is max. Check for cracks and splits.
Paint with an undercoat paintânot a gloss paint. Sand very lightly between coats. Do lots of coats. Dry thoroughly in between. The extra paint layers give the board strength and stiffness.
Varnish the tiller and check the attachment between your tiller extender and tiller. They like to break!
Some centerboards have too much play in the hole that the handle fits into. Iâve never found a great way to fix this, but you should try!